Monday, August 29, 2011

College of The Redwoods Fine Furniture: Week 2

Another week of sawdust and shavings have passed and I'm starting to get into a routine here. My routine basically revolves around working at my bench in the shop and frequent snack breaks.
I've been pleasantly surprised by how easy it is to fit in with the woodworker crowd, it helps that they are so similar to climbers. We spend all day working with wood, frustrating the hell out of ourselves when something is off by 1/128th of an inch. Then during breaks we talk about that sick Japanese dovetail someone cut in the class of 1990 or bust out the tool catalog and talk about what new tools we want to order, and argue about saws cutting on the pull stroke or push. Instead of talking about new cams I'm talking about shoulder planes and chisels. Then once the shop closes up we go home, grab a beer, eat some meal made mostly of rice and beans, and then talk about how our work would have been better if this or that had been different or speak in awe at how easily Carlos pulled off his dovetails, like some guy flashing an offwidth in Indian Creek. Then it's off to bed where I flip through Fine Woodworking Magazine or look at books about wood and trees, and then fall asleep dreaming about handplanes and perfect joints. It is just like climbing. Just as obsessive and maybe just as ridiculous too. And yes, I really have been having dreams about working in the shop.

Quick Carlos and his mortise and tenons.
This week started with much frustration hanging around the shop as people finished up their prefect boards. Adam decided to start his completely over, a task I would never wish upon anyone. He wanted his damn perfect, and it is now. 

Laura taught Monday and Tuesday and got us all started on Mortise and Tenon joinery, or as Budlong calls  them, M&T's. The next days were filled with the same emotional highs and lows that I had during the work from the previous week. I'd be really close, 99% close, and then one more pass with the shoulder plane and I'd be chasing a gap around the tenon for the rest of the day. I spent the next five days working mostly on three M&T's, a haunched tenon, a standard M&T and a through tenon. My bench mate is beginning a project that has 34 birds beak mortise and tenons. I wasn't sure what they were either, but just know they are intense. I'm pretty sure the work of cutting these mortise and tenons appeared somewhere in Dantes Inferno.

Chase squaring the shoulders of a tenon.
Greg using the horizontal borer to cut mortises.
We did have some small breaks from the exact and tedious work of the M&T's to start a small wall cabinet out of poplar and to begin some sawhorses. Both of these projects began by resawing all the needed pieces from one piece of wood. It's pretty fun to take a board, layout what different pieces you can get out of it and then take it into the machine room to run it over jointers, through bandsaws and table saws and get all the parts for a project.

Rave and the table saw.
Rave and the bow saw.
On Friday I finally convinced Jim Budlong  to check me off on my mortise and tenons. It was good practice, and Budlong is a stickler...he expects fine work...which will be good to learn from and strive for. Sometimes it is hard to think though that the hard work put into pieces will be lost on people outside of the woodworking community, that routered dovetails and hand cut dovetails will look the same to most. But there is much personal satisfaction in doing something well, in putting much of yourself into your work. 

 Budlong kicked off Saturday with a crash course in dovetailing, and the rest of the day I tried to prevent my eyes from going cross as I stared and chiseled at end grain about three inches from my face. Once again, Carlos turned out some amazing work, while I struggled along. All in all, it was another good week of challenging work and when 5:30 rolled around on Saturday some shuffle board at the Golden West was in order.

The start of some dove tails. 

Sunday, August 21, 2011

College of The Redwoods Fine Furniture: Week 1



The first wood-shavings of the year have fallen from my plane and been swept into the dustbin. My year at the College of the Redwoods Fine Furniture Program has begun.
Monday started and ended with plane irons. Flattening my water stones and honing my irons this year was a lot more peaceful than my first experience last summer, when I contemplated bashing my Norton stones with a 4lb sledge hammer and tossing my plane irons in a smelter. This year I breathed calmly as I repetitively ground the tips of my fingers raw sharpening and honing. My experience from last summer had taught me the importance of a truly sharp blade, and though dulling to the mind, a having sharp tools is the basis for any project.


(Hock Plane Irons : Out of the Box Front and Back, Flattening, Newly Polished Backs, Hollow Ground, and Honed Irons.)



After a fun day of sharpening, the class got started on constructing hand planes, a smoother and a joiner. Bandsaws started running, block planes were tuned, and shavings started hitting the floor as our planes took shape. A good part of the day passed looking at my square, then planing some more, looking at my square again, planing, looking at my square….
maple block becoming a plane
Eventually my plane ramps seemed good to go and I got out the clamps for glue up. Back to sharpening my tools again and making sure my stones were flat while I waited for the glue to dry.

Clamps were removed and soon folks were gluing on the soles, working on their plane throats and starting to shape their planes. By Thursday a few planes were cutting their shavings and by Friday the class was starting to move on to the next project…The Perfect Board…
Sam getting ready to glue up his sole

glue up
John tuning up his black plane.
The Prefect Board was my least favorite least favorite exercise last summer. On a scale of One to Ten, one being slamming my head in a car door and ten being in a state of zen I’d go with a two. The goal is to become familiar with the new planes and the idiosyncrasies, the method is to take a lightly milled piece of board, split it, and then re-join it and square it from every angle. My panes either have a lot of idiosyncrasies, or my adjusting skills need some adjusting. Last summer I spent two days on my board before I had it perfect. I proudly took it to an instructor to check out and was told I was approximately half a 64th off of square. It was supposed to be the perfect board. This year I hoped to the gods of wood that things would go smoother for me. I began working on my board with my smoothing plane, flattening one side. Once I had a reasonably flat surface I hit the planer, the jointer and the table saw. A little bit of work with the planes and it was time to rip it. The most daunting task was almost at hand, re-joining the boards. So with some trepidation of what was coming I took my board to the band saw, and ran the blade through a spot in the grain that looked like I could hide a cut. Ideally it would take about three passes with the jointer plane to get the surfaces of the board ready for glue up. Hours later, with f-bombs flying, and some irons in need of re-sharpening I was close to having the tow halves meeting. It just needed one more pass. Thirty-six passes later I had it in the clamps gluing up. Not as quick as I would of liked, but still a full day quicker than last time.
Carlos working on his perfect board with his smoothing plane




perfect board glue up



and back to sharpening







Sunday finally rolled around and for the one day off of the week Chase, Tom, John and myself headed inland to cut and split around a chord of wood. Nothing like a good day off from the shop. 

Saturday, April 16, 2011

Back.

Well three months in Ecuador have passed and now I'm back in New Mexico. The routine of living in my own home with my own space is coming back to me slowly, as well as the discipline of choosing how to spend my time- now that I have much more time to do what I will with it.

For the next several months I hope to use this blog for what I originally intended...to post about mountains and work projects.

Red Rocks Climbing:

I landed in Albuquerque on March 22 approximately 4 hours behind my original ETA and without my luggage. My folks picked me up and I crashed in bed around midnight. I had a day and a half to unpack from Ecuador and then repack for a climbing trip to Red Rocks Nevada. In less than 48 hours I was on the road again heading out for some great times with friends and rock. It was good to get on some rock after spending so much time in Ecuador with ice axe in hand.







I haven't started any projects yet, but have been cleaning the garage and backyard in preparation for some sweet stuff. Until a new project gets underway I'll post some from the past.

One of my favorites is lighting. There are so many things that can be used for a lamp, or fixture and it's pretty easy to wire things up. These are patio lights I made from Santa Fe Brewing companies Happy Camper IPA. I love IPA (thanks to the Sierra/Summit climbing crew), and I love New Mexico. I had to use these cans for something. And the great thing about these lights is that I have to consume a a few six packs before having enough cans. Darn.


Come sit on my porch with me and have a beer.

Saturday, March 12, 2011

10 Days and Counting

South Quito
I've been in Ecuador for 11 weeks, having arrived a few days before Christmas. With less than two weeks left I find myself looking forward to home and returning to some of the routines and rituals of my life. Some of the things I'm most excited for are to see my dog Hank, time in the morning to sit with some tea and the words of a good book, the opportunity to work on some projects like building the much procrstenated pizza oven, and moments spent with friends and family. 


Hank the Dog



Practicing Chimney Techniques
This being my eighth trip to Ecuador I've often found it difficult to maintain excitement for being here. Much of my time here has begun to feel routine, despite the fact that there is so much here that I have yet to experience. The mountains feel the most familiar and routine to me, while my time spent at Remanso de Amor and with The Henry Davis Foundation orphans seem to be the most energized. Futbol games, play days in parks, conversations with Taxi drivers and visiting the Quito dump have been things that have been a break from the routine of course work here, and reminders that I am in a very different place from the actual routines of my life. These experiences have often been life giving or life affecting. Despite taking time away from Summit in the coming year I hope to be able to return to Ecuador to continue relationships and experiences with the Orginazations that I've been fortunate enough to spend time with down here. If I don't climb Cayambe or Cotopaxi again I don't think I'll be dissapointed. 

Quito North Dump


Cayambe...last climb?


The past week much of Quito has been closed as Carnival and the start of the Lenten season begins. I've not observed Lent in several years, but am looking forward to it this year as a time to reorder and renew aspects of my life.  C.S. Lewis writes, "By valuing too highly a subordinate good we...come near to losing that good itself." I don't find much in my life that I want to leave behind, but that I want to learn to appreciate. I find it interesting that Lewis also draws attention to the observation that there as many Feasts in the Christian calendar as Fasts. I suppose abstaining from certain goods during Lent is partly to reorder our lives and to be able to enjoy those goods of which we are abstaining in their ordinate place. 


I've spent nearly every day for the past eleven weeks with my good friend Ben Speicher. Our conversations have centered on the usual. Girls, God and climbing. The following quote reminds me of much of our conversations. 


Ben and Myself at a Liga game
"Second, emotion is not opposed to reason; our emotions assign value to things and are the basis of reason. Finally, we are not individuals who form relationships. We are social animals, deeply interpenetrated with one another, who emerge out of relationships."


You can read the full article here.


A Poem I'd like to memorize: 


i am a little church(no great cathedral)
far from the splendor and squalor of hurrying cities
-i do not worry if briefer days grow briefest,
i am not sorry when sun and rain make april

my life is the life of the reaper and the sower;
my prayers are prayers of earth's own clumsily striving
(finding and losing and laughing and crying)children
whose any sadness or joy is my grief or my gladness

around me surges a miracle of unceasing
birth and glory and death and resurrection:
over my sleeping self float flaming symbols
of hope,and i wake to a perfect patience of mountains

i am a little church(far from the frantic
world with its rapture and anguish)at peace with nature
-i do not worry if longer nights grow longest;
i am not sorry when silence becomes singing

winter by spring,i lift my diminutive spire to
merciful Him Whose only now is forever:
standing erect in the deathless truth of His presence
(welcoming humbly His light and proudly His darkness) 


e.e. cummings





And a song I'd like to play:


Ramblin' Jack Elliot

Monday, February 28, 2011

This morning I ordered 15 new quickdraws. I'm not exactly sure why I ordered new quickdraws, probably a combination of factors: They were black and therefore cool; my friend was ordering some; I'm trying to impress a girl on an upcoming climbing trip (I'm pretty sure girls are impressed with new climbing gear); I've been culturally trained to feel good about buying things, and they were the lightest bent wire gate carabiner on the market. A whopping 28 grams per carabiner. Climbing is going to be so easy now.  My old carabiners weighed a heavy 38 grams. Thats a 10 gram difference.  Distrubuted over 30 carabiners thats a weight saving of 300 grams. Or 11 carabiners. Or .66138 pounds. That weight savings alone will probably allow me to lead at least one grade harder. Maybe even 5.7.
In the search for new carabiners I almost purchased some that weighed 31 grams. If I had bought those my draws combined would have weighed .198 pounds more. I wouldn't ha
ve onsighted anything this year if I had bought those. Thankfully the cool black draws were in stock and now I'm all set for pulling down hard and not being weighed down by all those extra grams.



Don't tell Royal about all this. I think he'd kick my sissy ass.





Outside of lusting after new climbing gear I recently finished my application essay for College of the Redwoods. I'm hoping to spend August 2011-May 2012 in Fort Bragg CA learning from some of the best woodworkers in the country.



The school was started by James Krenov whose passionate work with wood is known world wide. Here is my essay:

ho-craft1022_kre_0499301458.jpeg
James Krenov and his hands.

“Even more of these people have had no craft education at all. They’ve simply come across wood for one reason or another, found it interesting, and have begun to putter with it.” These words of James Krenov accurately describe how I’ve come to be interested in wood. It is not a family legacy; I did not inherit hand planes from my grandfather or spend time in my fathers’ woodshop as a child. I’m not sure how to tell the story of how I became interested in wood, other than that I just did. Perhaps like Krenov said I simply “felt a need for an intimate contact with a material.”
  Last summer I had the opportunity to take the Tools and Techniques class taught by Jim Budlong and Todd Sorenson. To say that my knowledge of woodworking prior to my Budlongian education was minimal would be an exaggeration in my favor. I had once attempted to use a hand plane to strip the finish off of a section of bowling alley floor. This was what Jim and Todd had to work with
            Over the course of three weeks I learned more than I could of imagined. Though, often my learning and experience was far from the image of the romanticized carpenter that I fantasized I would be. The first days my mind and fingertips went numb with the monotony of sharpening brand new plane irons as I wondered where the wood was? I hadn’t realized there were things to prepare before getting into a piece of wood. Things like tools. Things like myself.
            The wood eventually came and the next several days were full of the wonderful experience of handling wood and making my own hand planes. Here was the stalwart carpenter I had hoped to be, one who is to make and then to use his own tools. To feel that connection with my hand, with my tools was stirring. To think of one day creating furniture with these beautiful planes that I had made, not purchased, filled me with a humble contentedness. However, any grand visions that I had dreamt up were soon exposed to the learning curve of actually using my planes.
Shop Class as Soulcraft
One of the best books I've ever read.
Matthew Crawford so eloquently states in Shop Class as Soulcraft, “Not only do things tend to go to hell, but your own actions contribute inevitably to that process.” The next project was the perfect board, a rough sawn piece of wood that we were to square from every side, cut down the middle and then rejoin. My enthusiasm dwindled as I moved from the basic actions with the machines to the finer work with the planes. My vocabulary shrunk in proportion to the amount of width that my board lost as shaving after shaving revealed to me that my two halves would quiet possibly not be rejoined to make a whole. For two days only four letter words came from my lips as I stayed at my bench during lunch and after class, taking much too thick of shavings off of my board. My actions were truly contributing to the state of my board.  Slowly though, through direction and coaching, I learned about my planes and how to handle them, how to adjust the iron for just the thinnest shaving. I learned the importance of a truly sharp tool. Then one afternoon I placed my two halves together for the umpteenth time and there was no rock. I stood in silent rapture, the two pieces met in near perfect unison and not a trace of the cut was visible to my eye. I had achieved this, never mind that six inches of shavings stood about my feet.
            There were more experiences like this, experiences that seemed as defeats and some that seemed to be victories. I put together a set of half blind dovetails that I was very proud of. They fit together tightly and I hadn’t splintered any end grain in finishing them. They were also completely ass-backward with the joint revealed in the front instead of the side. Budlong now has them in his collection of dovetails gone wrong to use as a future class example. I signed them for him.
            I had come into the class thinking I knew what woodworking would be like. I saw myself standing tall over a workbench, a smile on my face and a song on my lips, my hand and arms moving in the motion of the creation of some glorious piece of furniture. Instead I often sat exhausted at my bench, my head in my hands in bemused frustration.  But I learned. I learned a little about wood and a lot about myself. I learned that my vision of the mastery of a trade was as conceded as could be, that if I were to pursue becoming a craftsman it would not be by force or mastery over wood, but by a mastery that only comes from a relationship with it, a deep understanding of and intimacy with the wood that can only come through much time spent with it. Time spent sitting and learning of myself and how I relate to the wood and the tools, and what the wood and tools have to tell me about myself. Time spent in struggle, in contemplation, and in patience. Time spent in submission waiting for the sum of my poor techniques to give in to that beautiful pass with a plane that pulls off the thinnest shaving like a tissue and brings forth the shine of grain that came from a tool made and used in my hands.
To say that my experience has been all frustration and difficulty would be misleading. I had just as much fun and enjoyment in the Tools and Techniques class as not. The smell of the wood and the feel of my planes moving under my hands brought to me a simple pleasure, and as Krenov says, “To do something we enjoy is to begin to know ourselves.” He was absolutely right and it was from the struggle born of my enjoyment that I learned. This was the purpose for me, to allow the wood to reveal my need for improvement and to come away as a better person, a better craftsman. Matthew Crawford says “Craftsmanship must reckon with the infallible judgment of reality, where ones failures or shortcomings cannot be interpreted away.” To see my shortcomings in full light gave me something to look to and improve upon. The hoped improvement was as exciting as looking over planks of spalted oak, as reassuring as the feel of my planes. Now that I hope to go forward in this craft of woodworking it is the patient struggle that I look to. It is what will make me both a better person with my tools and a better person with myself.
            If I were to overlook my romanticized desire to work with wood it would be a discredit to my heart. I too find a peace in the workshop, calmness in the use of my hands, humbleness in the work. To explain the anticipation, the joy, the hope I have for working in wood is difficult. All I know is that I desire it, all of it. From the excitement of the discovery of a beautiful pattern in the grain to the long sit wondering how to use the grain. I cannot say anymore than that what Krenov said. “It seems right and it feels good.” There is something within that stirs when I think of embarking on a relationship, a life spent with wood. It’s an excitement and a peace both at the same time.
            My goals in woodworking have changed since I first entered the shop in Fort Bragg. I would be lying if I said I did not care about being good or creating beautiful simple pieces of furniture that will attract others to them. I still want that. I want to be a good craftsman with all the technical knowledge that comes with it. I want others to be drawn to my work by its simple beauty, and to see a bit of my hand in it. But what is good and beautiful seems to have changed in me. Yes, on a pragmatic level I want to know more of the how, more of the technique. I cannot work in wood without this knowledge; I need that experience to continue. But I don’t want it to all be plans and executions. As Krenov writes, I want to learn how to sit with the wood and listen to it, and to be careful with it. I want to feel the responsibility of a beautiful piece of wood and to be patient with myself, to be patient with my work with it. I want to have the skills that would make me responsible to that wood in the first place. I cannot be responsible to something that I do not understand how to fully care for. I want to learn how to care for the wood in my work and relationship with it. I acknowledge that I have less experience than others who would apply for this program but I don’t know of any better way to gain that experience than to sit with the skilled instructors and students that the College of the Redwoods attracts and to learn from them. I will paraphrase Krenov for a better summation of my goals: I want to learn and to work honestly and well, but with humility too.
Thank you for your consideration in the upcoming school year.

             Bryce Green


So that's what my posts will be about I think. Working in wood and being in the mountains. And some of the stuff that happens between.